Downer Construction and FODS: A Step Towards Safer and Cleaner Roadways in Piarere, Waikato, New Zealand

 

Downer Construction and the Benefits of Using FODS Composite Trackout Control Mats: A Step Towards Safer and Cleaner Roadways in Piarere, Waikato, New Zealand

FODS in the Field

Downer Construction has been a cornerstone in the infrastructure development of New Zealand and Australia for over 150 years. Based in Sydney, New South Wales , and with an office in Auckland, New Zealand, Downer is renowned for its commitment to innovation, quality, and safety playing a pivotal role in shaping Downer has played a pivotal role in shaping the modern landscapes of these regions. One of Downer’s recent projects includes the construction of a new roundabout to replace the existing T-intersection at the junction of State Highway 1 and State Highway 29 at Piarere Waikato, New Zealand. This project aims to improve traffic flow and safety and incorporates advanced measures to minimize environmental impacts and prevent the mess from construction from impacting the work site.

As part of Downer’s esteemed Zero Harm Initiative, Downer has adopted the use of FODS Composite Trackout Control Mats to create stabilized construction entrances. These mats, supplied by Rocktec LTD, the official distributor of FODS in New Zealand, are designed to prevent rocks, dirt, and other debris from being tracked onto roadways during construction activities. This article explores the benefits of using FODS Composite Trackout Control Mats and their role in promoting safer and cleaner roadways.

The Challenge of Trackout on Construction Sites

Construction activities inevitably disturb the ground, leading to the generation of dust, dirt, and debris. When vehicles move in and out of construction sites, they can carry these materials onto public roads, a phenomenon known as trackout. Trackout poses a safety hazard to motorists by creating slick or uneven surfaces and contributes to environmental pollution. In regions such as Waikato on New Zealand's North Island, where In regions like the Waikato, where the construction of a new roundabout at the junction of State Highway 1 and State Highway 29 is underway, controlling trackout is crucial to ensure the safety of thousands of daily commuters.

 

FODS Composite Trackout Control Mats: An Innovative Solution

FODS is an acronym for Foreign Object Debris Systems from the aviation industry. FODS (Foreign Object Debris Systems) Composite Trackout Control Mats are an innovative solution designed to tackle the problem of trackout effectively. These mats consist of a series of durable, modular composite panels that create a surface capable of dislodging dirt and debris from the tires of construction vehicles before they exit the site. The key benefits of using FODS mats include:

1. Enhanced Safety for Road Users

One of the primary benefits of FODS mats is their ability to enhance road safety. By preventing rocks and dirt from being tracked onto highways. These mats help maintain clean and safe road surfaces. This is particularly important at high-traffic intersections like State Highway 1 and Highway 29, where even minor debris can pose significant risks to motorists. Clean roads reduce the likelihood of accidents caused by loose debris and improve overall driving conditions.

2. Environmental Protection

FODS mats also contribute to environmental protection by minimizing the spread of pollutants from construction sites. Soil and debris tracked onto roads can eventually find their way into stormwater systems, leading to water pollution. By capturing and containing these materials at the source, FODS mats help protect local waterways and ecosystems. FODS Trackout Control Mats also incorporate recycled plastic in their zero-waste manufacturing process. In 2023, the equivalent of over 30,000,000 plastic water bottles diverted from landfills and were recycled to produce FODS Trackout Control Mats. This aligns with Downer’s Zero Harm Initiative, which prioritizes the minimisation of environmental impact across all its projects.

3. Cost-Effectiveness

While the initial investment in FODS Composite Trackout Control Mats may seem significant, the long-term cost savings are substantial. Traditional trackout control methods, such as gravel pads, stabilized construction entrances construction of rock or stone, or wheel wash systems, require frequent maintenance and replacement. FODS mats, on the other hand, are reusable and highly durable, reducing the need for constant upkeep and replacement. This translates to lower operational costs for construction projects and greater efficiency in the long run.

4. Easy Installation and Reusability

FODS mats are designed for easy installation and reusability. The reusability of the mats often results in their use in multiple location on a single project, as well as years of use on future projects. The reusable construction entrance is quickly assembled and disassembled, allowing for flexible deployment across different construction sitesThe interlocking panels can be quickly assembled and disassembled, allowing for flexible deployment across different construction sites. Once a project is completed, the mats can be transported and reused at another location, making them a sustainable choice for construction companies like Downer. This ease of use and reusability further supports Downer’s commitment to sustainability and resource efficiency.

5. Compliance with Regulations

Regulatory compliance is a critical aspect of modern construction projects. Many regions, including Australia and New Zealand, have stringent regulations regarding trackout control to ensure road safety and environmental protection. FODS Composite Trackout Control Mats help construction companies meet these regulatory requirements by providing a proven and effective solution for preventing trackout. By using FODS mats, Downer can demonstrate their its adherence to best practices (FODS are an accepted Best Management Practice - BMP) and regulatory standards, reinforcing their its reputation as a responsible and forward-thinking company.

 

Case Study: The Roundabout Project in Piarere, Waikato.

The ongoing construction of a new roundabout at the intersection of State Highway 1 and State Highway 29, Piarere , serves as a prime example of the benefits of FODS Composite Trackout Control Mats. This project, aimed at replacing the existing T-intersection, is expected to significantly improve traffic flow and reduce accident rates in the area. However, given the high volume of traffic and the proximity to sensitive environmental areas, effective trackout control is paramount.

 

By deploying FODS mats at the site’s exits, Downer has been able to maintain clean and safe road conditions throughout the construction period. The mats have successfully captured dirt and debris from construction vehicles, preventing them it from reaching the highways. This has not only enhanced safety for motorists but also minimiszed the environmental impact of the project. The use of FODS mats has demonstrated Downer’s commitment to innovative solutions and their  dedication to the Zero Harm Initiative.

See updates about the SH1/SH29 Intersection Project from the New Zealand Transport Agency.

Conclusion

Downer Construction’s use of FODS Composite Trackout Control Mats in their its projects, such as the new roundabout at the junction of State Highway 1 and State Highway 29 in Piarere, highlights the significant benefits of this innovative technology. By enhancing road safety, protecting the environment, reducing costs, and ensuring regulatory compliance, FODS mats exemplify the forward-thinking approach that has defined Downer’s operations for over 150 years. As construction activities continue to evolve, the adoption of advanced solutions like FODS mats will play a crucial role in creating safer, cleaner, and more sustainable infrastructure. Through their a partnership with Rocktec LTD, Downer is setting a new standard for construction practices in New Zealand and beyond.

 

ABOUT FODS, LLC.

Based in Centennial Colorado, FODS is working to replace ineffective and costly traditional rock stabilized construction entrances, saving you time and money. Our proprietary mat design works to effectively remove debris from your vehicle tires without damaging the tire or the ground’s surface. We provide the only durable, reusable, and environmentally friendly trackout control system currently available on the market. FODS Vehicle Trackout Controls BMP mats are 100% Made In the USA and 100% recyclable.

To find out more information on how we can help your project stay on schedule and in compliance contact 844-200-3637 or email us at info@getfods.com.

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