Posts in Case Study
Caltrans Approves FODS Trackout Control Mats for Statewide Use on Construction Sites

In this highly regulated environment, contractors are required to implement best management practices (BMPs) that not only comply with NPDES permit requirements but also support air and water quality goals. After used and observed on numerus projects across the state of California, FODS Trackout Control Mats have emerged as a proven solution. FODS have been found to minimize sediment trackout, reduce airborne dust, and ensure regulatory compliance, while also lowering costs and improving jobsite efficiency.

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FODS Goes Elbows Up Against Mud at the New Calgary Event Centre

In the heart of downtown Calgary, Alberta, a transformative infrastructure project is reshaping the city's urban core: the Calgary Event Centre. This $900 million undertaking marks a significant milestone in the revitalization of Calgary's entertainment and cultural district. At the centerpiece of the development is Scotia Place—a state-of-the-art arena that will serve as the future home of the Calgary Flames, replacing the iconic Saddledome. Scheduled for completion in 2027, the Event Centre is envisioned as a modern venue supporting sports, concerts, exhibitions, and major events, while also driving economic and social vibrancy in the region.

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FODS Trackout Control Mats - Inter Miami CF's Newest Star Player

Miami Freedom Park is a landmark $1.3 billion, privately funded sports and entertainment complex currently under construction in Miami, Florida. Positioned as the future home of Major League Soccer’s Inter Miami CF, led by Lionel Messi. This transformative development is reshaping the city’s urban landscape and environmental legacy.  The centerpiece is a 25,000-seat stadium, but the project extends far beyond soccer. Over 131 acres, it includes a 58-acre public park—the largest new park in the city in over a century—alongside over 1 million square feet of mixed-use development including retail, restaurants, office space, a 750-room hotel, and extensive infrastructure upgrades.

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Starbase Implements Space Age BMP's to Mitigate Trackout

In 2024, SpaceX, the pioneering aerospace company led by Elon Musk, embarked on a substantial expansion of its Starbase facility near Boca Chica Beach, Texas located six hours from Houston and four and a half hours from San Antonio, just outside of Brownsville, Texas. The company invested approximately $100 million to construct a five-story office mezzanine and a special-use industrial factory spanning about 1 million square feet. Construction commenced on February 23, 2024, with an anticipated completion date of January 1, 2025.

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Micron's Boise Semiconductor Fabrication Plant: A Strategic Investment

In September 2022, Micron announced its ambitious plan to expand its Boise, Idaho headquarters with a cutting-edge semiconductor manufacturing facility. This initiative aims to enhance the production of memory chips, integral components in various electronic devices, from smartphones to advanced computing systems, after the Meta Data Center in Kuna, Idaho, which Hensel Phelps constructed. This new facility is poised to position Idaho as a significant player in the U.S. technology sector. This industry has traditionally been dominated by Silicon Valley, California, Seattle, Washington, and Virginia firms, reinforcing the nation's semiconductor supply chain.

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FODS Trackout Control Mats Deployed at Padnos Turner Recycling Center

With trucks and customer vehicles entering and exiting the site daily, sediment and debris trackout presented both environmental challenges and permit compliance concerns under EGLE regulations.

FODS presented a solution to this long standing issue. Replacing traditional aggregate entrances, the FODS Trackout Control System utilizes durable, high-density polyethylene (HDPE) mats designed to effectively remove sediment from vehicle tires. The mats feature a unique pyramidal surface that causes tires to flex and shed debris before leaving the job site, reducing the risk of offsite tracking and streamlining ongoing maintenance.

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MCAS - Yuma Adds a New Weapon to their Arsenal

FOD management at MCAS Yuma relied on labor-intensive manual inspections—a time-consuming process that, while adequate, left room for improvement. In May 2024, the air station introduced a new solution: FODS Trackout Control Mats. The results exceeded expectations and redefined FOD management at one of the U.S. Marine Corps’ most critical installations.

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Duke Energy Coal Ash Remediation

Addressing decades of coal ash accumulation, Duke Energy launched an extensive environmental remediation project to mitigate these risks. The initiative included the excavation, transportation, and secure storage of millions of tons of coal ash across multiple power plant sites, with a focus on compliance, sustainability, and ecological restoration.

Integral to the success of this large-scale effort were FODS Trackout Control Mats. These innovative mats helped ensure operational efficiency by preventing the spread of debris and contaminants from work sites, improving compliance with environmental regulations while reducing cleanup costs.

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FODS Deployed In Coquitlam, BC

The Burke Mountain development in Coquitlam, BC, is an ambitious project that highlights the interplay between advanced construction techniques and community-focused design. Integral to this development is the construction of a new middle and secondary school, which is set to serve the rapidly growing Burke Mountain community. With an estimated completion date of September 2026 the FODS Trackout Control Mat was deployed to minimize downtime that comes with refreshing a rock entrance and to keep the project running smoothly to save time and money overall.  

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David Booth Memorial Stadium - University of Kansas

The University of Kansas (KU), located in Lawrence, Kansas, is spearheading a major $448 million renovation of the iconic David Booth Kansas Memorial Stadium. Led by Athletic Director Travis Goff, this transformative project aims to modernize the stadium, improve infrastructure, and significantly enhance the fan experience. The renovation project, with its first phase slated for completion by August 2025, relies heavily on innovative solutions such as the FODS Trackout Control Mat to stay on schedule and minimize environmental impact.

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Meta Data Center

DPR Construction is building another data center for Facebook’s parent company Meta leveraging extensive experience on large scale projects with high standards for environmental responsibility. The new facility will span 2.5 million square feet, and be powered by 100% renewable energy. Similar to previous data center builds, DPR Construction leveraged FODS Trackout Control System to provide an effective BMP for high traffic applications.

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Downer Construction and FODS: A Step Towards Safer and Cleaner Roadways in Piarere, Waikato, New Zealand

Downer Construction, a leading infrastructure developer in New Zealand and Australia, has integrated FODS Composite Trackout Control Mats in their project at the junction of State Highway 1 and State Highway 29 in Piarere, Waikato, New Zealand. Supplied by Rocktec LTD, FODS mats are part of Downer's Zero Harm Initiative, promoting sustainable and efficient construction practices and demonstrating Downer's commitment to innovative solutions and environmental stewardship.

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Purdue Hypulse Lab

Purdue University has launched its $41 million Hypersonics and Applied Research Facility, significantly enhancing its research capabilities in hypersonic travel technologies with advanced facilities like the HYPULSE shock tunnel and the world's only Mach 8 quiet wind tunnel. These tools are pivotal for studying high-speed aerodynamics and developing technology that can endure the rigors of hypersonic conditions. In line with its innovative edge, Purdue also exemplifies environmental responsibility by incorporating FODS Trackout Control Mats during construction to prevent the spread of debris, showcasing its commitment to community well-being and environmental care alongside scientific progress.

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Scout Ground Protection Mats - Your Road Into Any Jobsite

FODS Ground Protection Mats help give contractors access to sensitive areas

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Intermountain Health - Lutheran Medical Center

Intermountain Health is constructing a new campus in Golden, CO in response to feedback from the local community. The hospital is being constructed on a 28-acre site at the Clear Creek Crossing development, a strategic choice that caters to the growing population and healthcare demands of the region. The new five-story, 130,000-square-foot medical campus will become the most efficient healthcare facility in the Front Range area. The choice of FODS as the site entrances demonstrates the commitment to both efficiency and health for the local community.

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O'hare 21 - Terminal 5 Expansion

Chicago’s O’Hare International Airport is undergoing major renovations as part of the O’Hare 21 Development Project. The Terminal 5 Expansion and Modernization Project includes a new 6-floor parking garage which will add over 1,700 parking spaces. The FODS Trackout Control System is being used by Clayco to prevent sediment and debris from leaving the job site during construction.

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Caesars Virginia

Danville, VA will soon be home to Caesars Virginia, a world class casino and hotel built by a joint venture between Caesars Entertainment and the Eastern Band of Cherokee Indians. Slated to open in 2024, the structure will host 500 hotel rooms, 40,000 sq ft of conference area with a 2,500 person capacity, as well as a 2,500 seat venue for live entertainment. FODS Trackout Control System was selected as the construction entrance BMP for the three egress points on the site to promote safety and reduce construction vehicle trackout.

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Sherco Solar III

Civil engineers in Clear Lake, Minnesota, are deploying FODS stabilized construction exit to prevent trackout while constructing their new solar field. FODS is a portable, reusable vehicle track-out control solution that can be permanently installed as a complete solution. Learn more about green energy projects that have integrated the FODS Trackout Control system to reduce maintenance costs and increase compliance and safety.

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BCRUA Water Collection Infrastructure Project

Civil engineers in North Austin are deploying FODS stabilized construction exit to prevent sedimentation while undergoing construction on Texas’s largest raw water project. FODS is a portable, reusable vehicle track-out control solution that can be permanently installed as a complete solution. Learn more about municipalities that have integrated the FODS Trackout Control system to reduce maintenance costs and increase compliance and safety.

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Titan America Implements FODS To Minimize Vehicle Track-Out

Titan America, a leading construction material supplier, is using FODS on multiple locations throughout Florida to mitigate vehicle track-out, increase safety, and reduce costs. The system has proved effective on varied site conditions and demonstrates Titan America’s commitment to environmental responsibility.

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