Trucks leaving the TREX Construction Site In Winchester, Virginia using FODS Stabilized Construction Exit System.

In Winchester, Virginia, a significant leap toward sustainability and environmental compliance has been achieved with the installation of FODS Stabilized Construction Entrance systems at the Trex Headquarters Expansion Project. This effort underscores the commitment of both FODS and Trex to environmentally responsible practices, providing innovative solutions that minimize environmental impacts and maintain high standards of compliance.

Trex: A Leader in Eco-Friendly Manufacturing

Trex, a globally recognized leader in wood-alternative decking and railing, has built a reputation as a top choice for green building materials. Their high-performance composites, made from 95% recycled materials, are durable, sustainable, and contribute to environmentally conscious construction projects. Trex’s products not only offer longevity and low maintenance but also enable contractors to earn LEED (Leadership in Energy and Environmental Design) certification points, making them a preferred choice for eco-conscious builders and homeowners.

Fueled by sustained demand for their products, Trex has embarked on a major expansion project at their Winchester headquarters. This $200 million initiative aims to enhance the plant’s manufacturing capacity to meet the growing needs of contractors and homeowners seeking reliable, sustainable composite products. Beyond increasing production, the expansion is expected to generate more than 150 local jobs, further bolstering the regional economy and supporting the community.

The Role of FODS in Sustainable Construction

Integral to the success of the Trex expansion project has been the deployment of FODS Stabilized Construction Entrance systems. These systems, designed to minimize trackout and ensure environmental compliance, play a crucial role in site preparation and maintenance. Perry Engineering, the contractor responsible for sitework, utilized FODS Trackout Control Mats to maintain cleanliness and compliance throughout the construction process.

The FODS system’s unique design features pyramid-shaped studs that effectively dislodge sediment from vehicle tires. This innovation prevents debris and mud from being tracked onto adjacent roadways, maintaining the cleanliness and safety of surrounding areas. Unlike traditional stone construction entrances, FODS mats provide a reusable and durable alternative that can be deployed in both wet and dry conditions. Their robust construction ensures consistent performance, even under heavy use, and helps contractors meet stringent NPDES (National Pollutant Discharge Elimination System) stormwater requirements.

Dump truck driving over FODS Construction Entrance System in Winchester, Virginia.

Environmental Impact Reduction

A key advantage of the FODS system lies in its sustainability. Traditional stone construction entrances require significant amounts of material and are often discarded after a single use, contributing to environmental degradation. In contrast, FODS mats are manufactured from durable HDPE (high-density polyethylene) plastic, incorporating post-industrial materials and being 100% recyclable. After completing a project, the mats can be cleaned, transported, and reused on future sites, significantly reducing the environmental costs associated with construction.

This aligns closely with Trex’s ethos of sustainability. Both companies share a commitment to minimizing environmental impact, making the partnership a natural fit. By leveraging FODS mats, the Trex expansion project showcases how innovative practices can drive progress toward sustainable construction while maintaining operational efficiency and compliance.

Trex Expansion: A Catalyst for Growth

The Trex Headquarters Expansion Project represents a pivotal step in the company’s growth trajectory. As the demand for eco-friendly building materials continues to rise, this expansion enables Trex to develop new products and increase the availability of their existing lines. The $200 million investment reflects Trex’s confidence in the future of sustainable construction and their dedication to supporting contractors and homeowners with high-quality, environmentally conscious solutions.

Beyond manufacturing capacity, the expansion will create significant employment opportunities, with more than 150 jobs anticipated. These roles will span various disciplines, contributing to the development of the local workforce and strengthening the economic fabric of Winchester and the surrounding areas. The project serves as a testament to the potential of sustainable practices to drive both environmental and economic benefits.

The Broader Implications of FODS Systems

The benefits of FODS Stabilized Construction Entrance systems extend far beyond the Trex project. By providing a reusable, effective alternative to traditional stone entrances, FODS mats are revolutionizing how contractors approach site management and compliance. Their durability and recyclability make them an ideal choice for projects seeking to minimize environmental impact while maintaining high standards of cleanliness and safety.

As more contractors and developers adopt FODS systems, the cumulative impact on the construction industry could be profound. By reducing reliance on one-time-use materials and promoting sustainable practices, FODS is paving the way for a greener future. This aligns with broader industry trends toward environmental responsibility and demonstrates the potential of innovative solutions to address longstanding challenges.

Conclusion

The installation of FODS Stabilized Construction Entrance systems at the Trex Headquarters Expansion Project in Winchester, Virginia, marks a significant milestone in sustainable construction. By combining the strengths of two industry leaders—Trex’s commitment to eco-friendly manufacturing and FODS’s innovative trackout control solutions—the project sets a new standard for environmentally responsible practices.

As Trex continues to expand its operations and develop new products, the integration of sustainable practices will remain a cornerstone of their success. Likewise, the broader adoption of FODS systems promises to transform construction site management, reducing environmental costs and promoting compliance across the industry.

This partnership exemplifies the potential of innovative technologies to drive progress toward a more sustainable future, demonstrating that environmental responsibility and operational efficiency can go hand in hand. With projects like this leading the way, the construction industry is poised to embrace a greener, more sustainable approach to building for generations to come.

ABOUT FODS, LLC.

Based in Centennial Colorado, FODS is working to replace ineffective and costly traditional rock stabilized construction entrances, saving you time and money. Our proprietary mat design works to effectively remove debris from your vehicle tires without damaging the tire or the ground’s surface. FODS Vehicle Trackout Controls BMP mats are 100% Made In the USA and 100% recyclable.

To find out more information on how we can help your project stay on schedule and in compliance contact 844-200-3637 or email us at info@getfods.com.